China best Stable Transmission Ratio 17.5-150 90W NMRV Series Worm Speed Gear Reducer With Output Shaft with Good quality

Stable Transmission Ratio 1:7.5-1:50 90W NMRV Series Worm Speed Gear Reducer With Output Shaft

Inner Structure of Worm Speed Gear Reducer:

Description of Worm Speed Gear Reducer: It is used to redcue rotate speed and enhance torque of motor.

Features of Worm Speed Gear Reducer:

1. Cast by superior quality aluminum alloy, light and rustless;
2. Large output torque;
3. Steady transmission, low noise, continuous long-time working under bad conditions;
4. High efficiency of heat rediating;
5. beatiful, durable and small;
6. Adapt to omnibearing installation.

Main material of Worm Speed Gear Reducer:

1. Housing: Aluminum alloy ( frame size:571-090); cast Iron ( frame size: 110-150)
2. Worm: 20 Cr, Wholesale Customized OEM Precision Brass Bushing Bronze Graphite Brass Flange Sliding Oilless Bushing carbonizing and quenchering, tooth surface hardness is 56-62HRC, keep the carbonized layer thickess be 0.3-0.5mm after accurate grinding.
3. Worm wheel: Wearable stannum bronze

Model No. Instruction of Worm Speed Gear Reducer:

Technical Paramers of Worm Speed Gear Reducer:

Rated Input
Motor Power(KW)
Output Speed
(R/Min)
Ratio
Rated Output Torque
(Nm)
Permitted Radial Load
(N)
Service
Factor
Gear Unit
Type
Motor
Type

0.09
373.3
7.5
2
399
3.9
NMRV571 56B14
5612

280
10
2.6
439
3.4

186.7
15
3.8
503
2.4

140
20
4.9
553
1.8

93.3
30
6.7
633
1.3

70
40
8.5
697
1.1

56
50
10
751
0.9

186.7
7.5
3.9
503
2.8
NMRV571 56B14
5624

140
10
5.1
553
2.4

93.3
15
7.3
633
1.6

70
20
9.3
697
1.3

46.7
30
13
798
1

35
40
16
878
0.8

Input Dimension of Worm Speed Gear Reducer:

Dimension of Worm Speed Gear Reducer:

Factory Overview of Worm Speed Gear Reducer Manufacturer:

Workshop show of Worm Speed Gear Reducer :

Producing process of gear motor and gear reducer :

Company profile:

TaiQi Electromechanical Equipment Co., Ltd is a specialized company with research and develop, production and sale integrated as a whole, it was early established in Taipei, ZheJiang . As the leader of domestic automation fields like industry motor and industrial control, we are always adhering to the concept of “ Leading technology innovation, Achieving excellent quality”.

Main products are: Micro Gear Reduce Motor, High quality Nema23 stepper motor 425oz 3Nm 112MM length 23HS11230 for cnc Medium Gear Reduce Motor, NMRV Worm Gear Motor, Rectangular Shaft Reduce Motor, Brake Speed Regulation Motor, Torque Motor, DC Motor, WP Series Worm Gear Reducer and other transmission products;These products are widely used in production lines of various industries, conveyor machine, food machine, medical machine, Bore 4mm 12T 5M Aluminum Belt Pulleys Timing Belt Tensioner Pulley Taper Lock Timing Belt Pulley printing machine, textile machine, packing machine, office equipment, instrument, automatic mahjong table fields. Preferred matching products for automatic equipment.

Our company equips with the first-class advanced production equipment such as German KOEPPER high performance gear hobber, Japan HAMMI gear hobber, ZheJiang MV series original imported CNC machining center, we produce strictly as ISO 9001 required, also we successively know about various products from china&abroad to make our products sell to major clients in the domestic and overseas.

Applications of gear motor and gear reducer :

Packing of Worm Speed Gear Reducer:

Contacs of Worm Speed Gear Reducer manufacturer:

Please advise the below information before your inquiry:

1. The ratio; Transpeed Auto Transmission system Neutral Switch 2529.27 For al4 gearbox original new 2. Matched with wich type motor; 3. Type; 4. Mounting Position.

How to Select a Worm Shaft and Gear For Your Project

You will learn about axial pitch PX and tooth parameters for a Worm Shaft 20 and Gear 22. Detailed information on these two components will help you select a suitable Worm Shaft. Read on to learn more….and get your hands on the most advanced gearbox ever created! Here are some tips for selecting a Worm Shaft and Gear for your project!…and a few things to keep in mind.
worm shaft

Gear 22

The tooth profile of Gear 22 on Worm Shaft 20 differs from that of a conventional gear. This is because the teeth of Gear 22 are concave, allowing for better interaction with the threads of the worm shaft 20. The worm’s lead angle causes the worm to self-lock, preventing reverse motion. However, this self-locking mechanism is not entirely dependable. Worm gears are used in numerous industrial applications, from elevators to fishing reels and automotive power steering.
The new gear is installed on a shaft that is secured in an oil seal. To install a new gear, you first need to remove the old gear. Next, you need to unscrew the two bolts that hold the gear onto the shaft. Next, you should remove the bearing carrier from the output shaft. Once the worm gear is removed, you need to unscrew the retaining ring. After that, install the bearing cones and the shaft spacer. Make sure that the shaft is tightened properly, but do not over-tighten the plug.
To prevent premature failures, use the right lubricant for the type of worm gear. A high viscosity oil is required for the sliding action of worm gears. In two-thirds of applications, lubricants were insufficient. If the worm is lightly loaded, a low-viscosity oil may be sufficient. Otherwise, a high-viscosity oil is necessary to keep the worm gears in good condition.
Another option is to vary the number of teeth around the gear 22 to reduce the output shaft’s speed. This can be done by setting a specific ratio (for example, five or ten times the motor’s speed) and modifying the worm’s dedendum accordingly. This process will reduce the output shaft’s speed to the desired level. The worm’s dedendum should be adapted to the desired axial pitch.

Worm Shaft 20

When selecting a worm gear, consider the following things to consider. These are high-performance, low-noise gears. They are durable, low-temperature, and long-lasting. Worm gears are widely used in numerous industries and have numerous benefits. Listed below are just some of their benefits. Read on for more information. Worm gears can be difficult to maintain, but with proper maintenance, they can be very reliable.
The worm shaft is configured to be supported in a frame 24. The size of the frame 24 is determined by the center distance between the worm shaft 20 and the output shaft 16. The worm shaft and gear 22 may not come in contact or interfere with one another if they are not configured properly. For these reasons, proper assembly is essential. However, if the worm shaft 20 is not properly installed, the assembly will not function.
Another important consideration is the worm material. Some worm gears have brass wheels, which may cause corrosion in the worm. In addition, sulfur-phosphorous EP gear oil activates on the brass wheel. These materials can cause significant loss of load surface. Worm gears should be installed with high-quality lubricant to prevent these problems. There is also a need to choose a material that is high-viscosity and has low friction.
Speed reducers can include many different worm shafts, and each speed reducer will require different ratios. In this case, the speed reducer manufacturer can provide different worm shafts with different thread patterns. The different thread patterns will correspond to different gear ratios. Regardless of the gear ratio, each worm shaft is manufactured from a blank with the desired thread. It will not be difficult to find one that fits your needs.
worm shaft

Gear 22’s axial pitch PX

The axial pitch of a worm gear is calculated by using the nominal center distance and the Addendum Factor, a constant. The Center Distance is the distance from the center of the gear to the worm wheel. The worm wheel pitch is also called the worm pitch. Both the dimension and the pitch diameter are taken into consideration when calculating the axial pitch PX for a Gear 22.
The axial pitch, or lead angle, of a worm gear determines how effective it is. The higher the lead angle, the less efficient the gear. Lead angles are directly related to the worm gear’s load capacity. In particular, the angle of the lead is proportional to the length of the stress area on the worm wheel teeth. A worm gear’s load capacity is directly proportional to the amount of root bending stress introduced by cantilever action. A worm with a lead angle of g is almost identical to a helical gear with a helix angle of 90 deg.
In the present invention, an improved method of manufacturing worm shafts is described. The method entails determining the desired axial pitch PX for each reduction ratio and frame size. The axial pitch is established by a method of manufacturing a worm shaft that has a thread that corresponds to the desired gear ratio. A gear is a rotating assembly of parts that are made up of teeth and a worm.
In addition to the axial pitch, a worm gear’s shaft can also be made from different materials. The material used for the gear’s worms is an important consideration in its selection. Worm gears are usually made of steel, which is stronger and corrosion-resistant than other materials. They also require lubrication and may have ground teeth to reduce friction. In addition, worm gears are often quieter than other gears.

Gear 22’s tooth parameters

A study of Gear 22’s tooth parameters revealed that the worm shaft’s deflection depends on various factors. The parameters of the worm gear were varied to account for the worm gear size, pressure angle, and size factor. In addition, the number of worm threads was changed. These parameters are varied based on the ISO/TS 14521 reference gear. This study validates the developed numerical calculation model using experimental results from Lutz and FEM calculations of worm gear shafts.
Using the results from the Lutz test, we can obtain the deflection of the worm shaft using the calculation method of ISO/TS 14521 and DIN 3996. The calculation of the bending diameter of a worm shaft according to the formulas given in AGMA 6022 and DIN 3996 show a good correlation with test results. However, the calculation of the worm shaft using the root diameter of the worm uses a different parameter to calculate the equivalent bending diameter.
The bending stiffness of a worm shaft is calculated through a finite element model (FEM). Using a FEM simulation, the deflection of a worm shaft can be calculated from its toothing parameters. The deflection can be considered for a complete gearbox system as stiffness of the worm toothing is considered. And finally, based on this study, a correction factor is developed.
For an ideal worm gear, the number of thread starts is proportional to the size of the worm. The worm’s diameter and toothing factor are calculated from Equation 9, which is a formula for the worm gear’s root inertia. The distance between the main axes and the worm shaft is determined by Equation 14.
worm shaft

Gear 22’s deflection

To study the effect of toothing parameters on the deflection of a worm shaft, we used a finite element method. The parameters considered are tooth height, pressure angle, size factor, and number of worm threads. Each of these parameters has a different influence on worm shaft bending. Table 1 shows the parameter variations for a reference gear (Gear 22) and a different toothing model. The worm gear size and number of threads determine the deflection of the worm shaft.
The calculation method of ISO/TS 14521 is based on the boundary conditions of the Lutz test setup. This method calculates the deflection of the worm shaft using the finite element method. The experimentally measured shafts were compared to the simulation results. The test results and the correction factor were compared to verify that the calculated deflection is comparable to the measured deflection.
The FEM analysis indicates the effect of tooth parameters on worm shaft bending. Gear 22’s deflection on Worm Shaft can be explained by the ratio of tooth force to mass. The ratio of worm tooth force to mass determines the torque. The ratio between the two parameters is the rotational speed. The ratio of worm gear tooth forces to worm shaft mass determines the deflection of worm gears. The deflection of a worm gear has an impact on worm shaft bending capacity, efficiency, and NVH. The continuous development of power density has been achieved through advancements in bronze materials, lubricants, and manufacturing quality.
The main axes of moment of inertia are indicated with the letters A-N. The three-dimensional graphs are identical for the seven-threaded and one-threaded worms. The diagrams also show the axial profiles of each gear. In addition, the main axes of moment of inertia are indicated by a white cross.

China best Stable Transmission Ratio 17.5-150 90W NMRV Series Worm Speed Gear Reducer With Output Shaft  with Good qualityChina best Stable Transmission Ratio 17.5-150 90W NMRV Series Worm Speed Gear Reducer With Output Shaft  with Good quality